CRAFTING EXCELLENCE
WITH UNPARALLELED
PRECISION
SETTING THE BENCHMARK IN MANUFACTURING PRECISION
AND INNOVATION FOR THE FUTURE OF RAILWAY TECHNOLOGY
PIONEERING RAILWAY
MANUFACTURING
EXCELLENCE
At the Railway Equipment Business Division, our commitment to manufacturing excellence is the cornerstone of our operations. We merge state-of-the-art technology with innovative engineering to deliver high-quality railway products that meet the stringent standards of both Indian and international markets. Our manufacturing excellence is a testament to our dedication to quality, efficiency, and continuous improvement.
LEAN MANUFACTURING AND
ADVANCED PROCESSES
Our plant, sprawling over 5,98,580 sq. ft., integrates lean manufacturing principles, enabling the production of diverse, technology-driven products. From a conveyorised paint shop to automated shocker assembly lines and CNC machining centers, our facility is equipped with cutting-edge technology to ensure precision and efficiency in every product.
CUTTING-EDGE
PRODUCTION EXCELLENCE
- Innovative Moulding Technology
- Expert Material Processing
- Comprehensive Grinding & Welding
- Heat Treatment & Testing
- Controlled Environment
- Optimized Process Design
- Reliable Power Backup
DESMA injection moulding and compression moulding machines for superior material handling and product consistency.
Advanced rubber and friction material mixers/kneaders, ensuring high performance and quality.
Precision grinding machines and advanced welding techniques for flawless component assembly.
Heat treatment and heat exchanger ovens for enhancing material properties and ensuring product reliability.
Dust-free, air-conditioned assembly shops for manufacturing critical components to exacting standards.
Process design based on FMEA outcomes and Statistical Process Control (SPC) for peak efficiency and quality.
Captive power generation of approximately 5.2 MW to ensure uninterrupted manufacturing operations.
- Advanced Paint Shop
- Automated Assembly Lines
- Precision CNC Machining
- High-Capacity Hydraulic Presses
State-of-the-art conveyorised paint facility ensuring high-quality finishes and durability.
Automated shock absorber assembly and brake disc production lines for precision and efficiency.
Cutting-edge CNC machines (HMCs, UMCs, TCs, DTCs) for accurate and high-quality component manufacturing.
Hydraulic power presses ranging from 10 to 1000 tons for robust and reliable forming processes.
ZERO-DEFECT MANUFACTURING CULTURE
We foster a culture of zero-defect manufacturing, underpinned by principles of lean and frugal engineering. Our process design, based on FMEA outcomes, achieves optimal process capabilities. With a captive power generation capacity of approximately 5.2 MW, we ensure uninterrupted manufacturing operations.
GLOBAL BENCHMARKS
Our Commitment to World-Class Standards
ISO 9001:2015 Certification
Ensures adherence to international quality management standards
ISO 14001:2015 Certification
Demonstrates commitment to environmental management and sustainability
IRIS: REV03 (ISO TS/22163) Certification
Affirms compliance with industry-specific quality standards for railway systems
Indian RDSO Standards
Products meet rigorous specifications set by the Indian Railway Design and Standards Organization.
International Standards Compliance
Adheres to global standards such as UIC and AAR, ensuring worldwide quality and reliability.
FOCUS ON QUALITY AND INNOVATION
We have developed a robust quality management system backed by extensive testing facilities. Our fully equipped laboratories conduct detailed examinations of friction materials, rubber chemicals, and the metallurgy of ferrous and non-ferrous materials. The use of a full-scale dynamometer for testing friction material products in simulated working conditions further reinforces our commitment to quality.